Top 5 Things To Know Before Choosing Screen Printing or DTF for Your Company’s Brand Merch

Choosing between DTF and Screen Printing for your corporate merch? Screen Printing is the clear winner for bulk orders. But why?

Your merchandise isn’t just fabric; it’s a walking billboard for your brand. When you’re managing large-scale orders—think employee uniforms, trade show giveaways, or product launch merch—the printing choice is the difference between a high-impact asset and a costly liability.

Here’s the rub: The newest technology (DTF) promises the world, but the tried-and-true veteran (Screen Printing) delivers what the balance sheet demands: cost-effectiveness and bulletproof consistency at scale. Let’s look at the specs of DTF vs Screen Printing for bulk orders.

1. Volume Is The True Cost Driver

Screen Printing: It has higher initial setup costs (making those “screens”), but once the machine is rolling, the price per item drops dramatically. It’s the most cost-efficient choice for bulk apparel orders- over a hundred units.

DTF: Low setup costs, but the high price of digital inks and film means the per-item cost stays high. It’s great for 1 to 50 shirts, but your wallet will weep at 5,000.

2. The Durability (Will It Last?)

Screen Printing: The gold standard. Ink is pushed directly into the fabric and cured. It’s like getting a tattoo on the shirt. It won’t crack, peel, or fade quickly, protecting your brand’s image through heavy use and industrial washing.

DTF: It’s a high-quality transfer that sits on top of the fabric, like a thin layer of durable vinyl. It holds up well, but over time, it is more susceptible to peeling or feeling stiff compared to a professional screen print

3. The Premium Hand-Feel

Screen Printing: With special inks and techniques, screen printing can feel soft, breathable, and truly integrated with the fabric, especially on simple logos. It feels like a quality piece of apparel.

DTF: Because it’s a transfer, the design will always have a noticeable texture or “hand-feel” on the shirt. This might not matter on a giveaway tee, but it is a factor for high-end retail or executive apparel.

4. Design Complexity vs. Simplicity

Screen Printing: It costs money and time to make a new screen for every color. It is highly efficient and cheap for simple, 1-to-4 color logos (which most corporate branding is).

DTF: Perfect for complex artwork, gradients, and photo-realistic images. It prints all colors at once, making it ideal if your design looks like a high-resolution billboard.

5. Production Reliability and Speed

Screen Printing: After the initial setup, automated presses print quickly and reliably—hundreds of pieces per hour. Built for high-volume bulk orders with on-time delivery.

DTF: Great for fast one-offs, but its production rate is inherently slower than an industrial screen press. Counting on it for a 1,000-unit deadline? That’s a risky gamble.

The Bottom Line

For reliable quality, superior durability, and the best cost-per-unit on any bulk order, Screen Printing remains the unbeatable choice. We’re not selling magic; we’re selling proven consistency.


Contact Acme Prints today for a volume-based price quote and a zero-risk production timeline.

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